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Category: Productivity

How Do Gravity Conveyors Boost Ergonomics & Safety at Manufacturing Facilities?

Moving materials play a vital role in manufacturing processes, yet they also stand as one of the leading causes of worker injuries. Heavy lifting, awkward postures, and repetitive motions can result in strains, sprains, and other musculoskeletal disorders, causing employees to miss work and hinder production flow. According to the U.S. Bureau of Labor Statistics,…
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Top Tips for Optimizing Lineside Storage in Your Facility

Six Sigma and Lean Manufacturing are popular in the manufacturing world because they help save time and money. However, as customers increasingly want to personalize their products, manufacturers face challenges with space and efficiency. For instance, in the car industry, buyers can now choose from a wide range of options and colors for their vehicles,…
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Popular Industrial Workstations Built for Lean Manufacturing Needs

Industrial workstations, workbenches, and lean work cells are the most important equipment in your manual production area, and (lucky you) they’re our passion! The design process starts with an in-depth Q&A session where we examine your goals for the project. Because it’s not just about a workbench. It’s about productivity. Growth. Employee wellbeing. By getting…
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Computer shows the Lightning Pick tool and the various boxes as part of its process.

How to Avoid the Hidden Costs of Inaccurate Order Picking

Accurate and timely order fulfillment begins with effective order picking. When shipping delays or increasing customer returns occur, it’s often rooted in inaccurate or inefficient picking processes. The consequences of one missed pick extend far beyond the cost of the item itself. Fixing a mistake typically involves refunding the original order, re-shipping the correct item,…
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3 Popular Material Handling Carts for Lean Manufacturing

In our fast-moving world, boosting efficiency in facilities is non-negotiable for businesses looking to improve warehouse operations. However, to achieve that goal, facility managers and floor workers need the right lean manufacturing tools. That’s where custom material handling carts and equipment from FlexMation start to make a lot of sense. According to research by Persistence…
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Roller Rack that is 8ft!

How Mobile Picking Carts Help Streamline Order Picking and Industrial Operations

Today’s warehouses are in a relentless race against time. With fulfillment giant Amazon setting the benchmark for click-to-ship speed at under a day, warehouse managers are constantly on the lookout for ways to trim down the fulfillment process. However, Amazon enjoys the advantages of a substantial budget and access to cutting-edge technology—luxuries that many companies…
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Image shows conveyors moving large bags in a very clean environment

How Lean Manufacturing Minimizes Waste in Your Operations

In today’s ever-changing manufacturing environment, efficiency is not just a goal—it’s a must. For companies aiming to stay competitive and profitable, the adoption of lean manufacturing practices has been a game-changer. Lean manufacturing focuses on minimizing waste and optimizing processes, and its principles are increasingly combined with automation to transform workflows. At FlexMation, our goal…
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Why Should You Consider Modular Solutions for Lean Manufacturing?

Manufacturers and warehouses are constantly seeking ways to increase efficiency while keeping costs low. Although automation is a popular solution, implementing technology-heavy processes can be challenging, and calculating ROI can be complex. However, flexible material handling solutions can help facilities improve their workflow, providing a solid foundation for automation and empowering teams to work with…
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Bosch Rexroth workstation with all the active assist options and call out icons

5 Workstation Setups to Suit Your Lean Manufacturing Needs

Custom-made workstations allow you to limit the workspace surface to only what is necessary. You may think that having a larger working surface limits productivity, but the opposite is true. In fact, small industrial desks encourage problem-solving and proper tool storage. But that’s not all – custom workstations can also help foster warehouse cooperation, boost…
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7 Reasons Why Aluminum Process Enclosures Are So Popular

Process enclosures are designed to contain and prevent contamination at testing stations. They can also confine machine, robotic, or laser processes and come in various shapes, sizes, and configurations to meet specific needs similar to machine safety guards and controlled environments, enclosure boxes are essential for safety and efficiency and serve a variety of needs,…
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