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The Advantages of Using EcoShape Tubular Aluminum for Lean Manufacturing

Companies that prioritize lean manufacturing are always on the lookout for new ways to optimize processes. For many, that optimization starts with Bosch Rexroth EcoShape Tubular Aluminum, provided by FlexMation.

This tubular aluminum framing system is lightweight, easy to assemble, and highly flexible, making it perfect for lean manufacturing. It’s accompanied by a wide range of accessories that are designed to meet high technical requirements while emphasizing ergonomic design. EcoShape incorporates proven principles such as Poka Yoke, Kaizen, and Lean Design, offering a well-rounded and cost-effective design suitable for various industries.

Plus, by using reusable and recyclable components, EcoShape promotes energy efficiency and sustainability, while the integration of Karakuri mechanisms simplifies low-cost automation. But that’s just the start. Keep reading to learn more about the fantastic benefits of choosing EcoShape Tubular Aluminum framing systems.

What Makes EcoShape Tubular Aluminum So Great?

EcoShape is a modular framing system made of tubular aluminum by Bosch Rexroth. It is ideal for creating workstations, flow racks, carts, and more. One of its best features is that it is more budget-friendly compared to Bosch Rexroth’s T-Slot aluminum framing line while still being durable and visually appealing.

EcoShape’s lightweight aluminum tube comes in one diameter (28mm) and two styles (full round or one t-slot), which can be easily combined for a stronger project. Unlike steel tube systems, EcoShape offers T-Slot options that are simple to use and align and can be connected to T-Slot aluminum framing.

EcoShape’s innovative design requires only a few versatile connectors, reducing inventory cost and storage space. The dove-tail type clamp connections are easy to use, align, and secure.

Aluminum components are easy to cut, connect, and customize, making them ideal for a wide range of applications. They’re also quick to assemble and align perfectly. Plus, EcoShap systems are aesthetically pleasing, durable, and cost-effective, making them an excellent choice for:

Three Advantages of EcoShape Tubular Aluminum Framing

If you’re looking to build custom structures using minimal components, EcoShape Aluminum Tubing is a great choice to consider. With the help of round tubes and easy-connect fittings, you can construct frames, carts, stands, racks, or workstations tailored to your specific needs.

Here are a few additional advantages of this popular aluminum framing system:

Bosch Rexroth’s aluminum framing profiles offer a cost-effective and flexible solution for shopfloor needs, with high versatility and extended application possibilities. Additionally, they provide a strong frictional connection for enhanced performance.

EcoShape framing systems offer a weight reduction of 30% compared to steel while maintaining a robust structure. They also provide 10-fold dynamic load capacities and cost-effective construction options from new connector types.

Prefab models, integrated components, and easy scaling make planning quick and efficient.

Common Applications Using EcoShape Aluminum Components

EcoShape is used in a number of different applications across many different industries for a variety of needs. Some of the most common applications include the following:


One of the best benefits of using EcoShape for workstations is that you can configure them any way that you choose. This flexibility results in maximum ergonomics, maximum comfort, and maximum support for workers during the course of their workday.

Material Shuttles

EcoShape aluminum material shuttles combine the best aspects of mobility and ergonomics. They provide workers in your warehouse or facility with strong support for transporting components, removing boxes, and working alongside your production lines, while also reducing the risk of injury.

Flow Racks

To achieve efficient production, you’ve got to have optimal material flow. EcoShape’s aluminum tubular flow racks allow for the custom, individual design of your shelving systems. That way, you know for sure that you’ve got all of the necessary tools and parts for production on hand.

Assembly Stations

Efficient EcoShape components make work easier for assembly line teams with ergonomically positioned containers for every part and tool.

Choose FlexMation for Bosch Rexroth EcoShape Tubular Aluminum

At FlexMation, we’re experts on aluminum modular framing systems. When you choose FlexMation, you get access to an extensive inventory of extrusions and hardware. In fact, you can get extrusions cut to length or have us design and build a complete assembly – whichever makes more sense for your needs. Ready to get started? Contact us today and let us know about the project you envision. We’ll be here to help bring that vision to life.

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