By Admin | August 31, 2022

How Custom Workstations Can Improve Your Business

It’s essential to consider the work environment you’re providing at your company. Do you want an open ecosystem that fosters flow and collaboration? A place where employees have enough separation to privately focus on their work? Something completely different than both of these?

Ultimately, it all comes down to personal preference. But the truth is the tools and equipment you provide your employees, such as workstations, need to coincide with your company goals.

The Big Deal About Workstations

Workstations need to be more than tables — They need to serve the company culture. Having a random assortment of tables may be the reality for the early stages of a business, but as a company evolves, so should its workstations.

Implementing workstations that are customized to your space and your employees’ specific job responsibilities will have a variety of benefits, including:

• Improved workflow thanks to right-sized stations that reduce the amount of wasted space.
• Increased productivity and efficiency because each station is tailored to job function.
• Rejuvenated employee wellbeing as a result of new, optimized workspaces.

It’s Time to Make Your Assembly Environment Better

If you’re looking to revamp your assembly area with custom workstations, we can help you make it happen. Workstations and lean work cells are our passion!

The design process starts with an in-depth conversation where we review your goals. We know it’s not just about a workstation — It’s about productivity, growth, and employee wellbeing.

Our Custom Workstation Options Include:

• Stand-alone workstations, workbenches, and worktables
• Workcells: Linear, U-shaped, back-to-back
• Limitless size options
• Height-adjustable or fixed-height
• Sleek, high-tech look (because aesthetics are important)
• Easily reconfigurable, able to change with product lines and future needs
• Ergonomic designs boost employee well-being and engagement
• ESD-safe options
• Endless customizations with accessories
  • Material presentation (onboard or docking)
  • Shelves and bin holders
  • Technology integration
  • Tool organization and visual management
  • Ergonomic, comfort/accessibility accessories
  • Custom-designed fixtures

About FlexMation

We aim to be trusted partners who advance your manufacturing performance. Simply put: We help you make things better, safer, faster, and smarter. We create world-class custom work cells, workstations, FIFO racks, carts, and other equipment to improve productivity and safety in manufacturing, industrial and high-tech environments. Whatever your goal, we’ll help you get there.

Let’s Find Your Solution. Fill Out Our Contact Form to Get Started!

By Admin | April 21, 2022

5 Things Lifting Trolleys Can Help You Move

Lifting trolleys (or lifting carts) are extremely valuable in a variety of work environments. They combine powerful lifting ability (starting at 150 lbs.) with easy movement to help manage a variety of different loads.

You want to make sure you keep your crew happy, healthy, and productive? A great start is to increase their lifting capabilities while reducing their back strain. Hovmand lifting trolleys can help you make that happen.

1) Rolls

Paper, wrapping material, foam, and other materials that come in rolls can be lifted with ease. Learn more here.

2) Drums, Buckets & Canisters

Drums are large and cumbersome, which makes lifting them a struggle. Lifting trolleys can have drum lifter attachments to make lifting, tilting, rotating, and moving them a breeze.

When it comes to hauling small items like buckets, the constant repetition can be rough on a person’s back even if the buckets aren’t terribly heavy.

Lifting trolleys can utilize attachments such as straps, electric grippers, and crane arms to make transporting buckets quick and easy. Learn more here.

Finally, lifting trolleys can haul canisters and assist with the refilling process, which is especially helpful to keep employees safe from potentially hazardous materials.

3) Crates/Containers

You may think transporting and stacking crates is only in manufacturing or warehouse environments. However, many office and retail employees could also use a hand with crates.

Using a lifting cart allows the employee to fluidly move and stack containers on pallets or numerous other locations. Lifting carts for crates can help makes stocking items quick, efficient, and painless.

4) Bowls

If you’ve ever worked in a bakery or a kitchen, you’re well aware that large mixing bowls are constantly being relocated, tipped, cleaned, and more. Your employees are there to cook and bake, not train for a bodybuilding competition. Lifting carts can be used to make it easy to lift, move, and clean bowls. Learn more here.

5) Tires

Car tires are deceptively heavy. They may seem easy to move around, but their awkward shape can lead to jerky movements and there’s serious potential for damaged spines.

Lifting trolleys can be used to not only transport tires but can also be used in the process of assembling them. Learn more here.

Custom Solutions for Lean Manufacturing Process Improvement

At FlexMation, we aim to be trusted partners who advance your lean manufacturing performance. Simply put: We’ll help you make things better, safer, faster, and smarter.

If you’re interested in learning more about how lifting trolleys can improve productivity and increase employee health, we’d be glad to help you.

Let’s Find Your Solution

By Admin | February 24, 2022

4 Reasons Your Manufacturing Area Needs Tugger Carts

Improving productivity and flow is important in any workplace. Whether your company is in manufacturing, construction, medical products, or any other industry, there’s always room to progress.

Manufacturing areas specifically can benefit from upgrading their material movement process. Push-carts and forklifts have been used for decades, but they can be clunky, slow, and inefficient.

The solution? Tugger carts (also called push-pull assists). Here are four reasons your manufacturing company needs them to improve your intralogistics:

1) Comfort & Convenience

Tuggers can pull thousands of pounds of material. That’s right, thousands. Depending on the model, tugger carts can carry a load weight of 2,200 – 5,500 lbs.

They also offer ergonomic operation and low noise levels (70 dB). These features keep your employees safe and comfortable!

2) Practicality

Employees can chain together several carts for a “train” behind the tugger, which can replace up to three forklift runs. Carts are also impressively agile and able to quickly shift in and out of tight spaces.

3) Simplicity

Tugger carts require minimal training and no specialized licenses. This means that inexperienced users can learn to operate them easily and safely.

In addition, carts operate on a battery pack instead of a gas engine. This means no fumes to bother employees and minimal maintenance is required.

4) Adaptability

Tugger carts can be modified with attachments like tow bars, hooks, lifters. This makes the carts extremely versatile and enables them to push or pull anything with wheels.

About Us

At FlexMation, we aim to be trusted partners. Allies who advance your manufacturing performance. Simply put: We help you do your job better, safer, faster and smarter.

We manufacture beautiful custom workstations, FIFO racks, carts and other equipment to improve productivity and safety in manufacturing, industrial and high-tech environments. Whatever your goal, we’ll help you get there. Ready? Let’s build.

Learn More About Our Tugger Carts

By Admin | January 27, 2022

How to Improve Productivity at Your Manufacturing Company

To have a productive business, you need your employees to be efficient and effective. This may seem obvious, but it’s not as common as you’d expect. Many offices, warehouses, and other workplaces struggle to give their employees an environment that empowers them to be productive.

You’ve hired the best people for the job, which should be a good thing, except the team is still struggling to meet demands. It’s frustrating and confusing and you don’t know how to make things better. In this case, it might be time to evaluate your workplace to see where you can make improvements.

Company productivity isn’t entirely on the shoulders of your employees. It’s also based on your willingness to provide them with the best tools to get the job done right. When people have the proper equipment, they become empowered to do their job quickly, efficiently, and effectively.

Here Are 3 Ways to Improve Productivity in the Workplace

1) Workspaces

Employees spend a large amount of their time at their desks. It’s important that they have everything they need and nothing that they don’t. But creating the perfect workstation or workbench is a tricky task.

Workspaces need enough room for employees to have their tools readily available while still being small enough to avoid wasting space. The workstations also need to have the right accessories to ensure proper organization.

2) Material Transport and Flow

How are materials organized and moved around your facility? Here are some important pieces of gear that you need to have:

• Racks: These are often called Point of Use racks, FIFO racks, and flow racks. Racks can help you free up floor space and store items to make them more accessible.
• Lifting Carts: These ergonomic trolleys can easily lift heavy items (Over 150 lbs) to save your employees from straining their backs.
• Push-Pull Assists: Tugger carts eliminate the need to push heavy carts by hand or run a forklift back and forth. This technology is ergonomic, efficient, easy to use, and versatile.

3) Visual Communication and Assembly Line Optimization

Communication is critical for all businesses, but especially for the ones with loud, energetic environments. Lean Visual Management (Signs, information boards, floor markings, etc.) can ensure safety and help keep everyone on the same page with procedures.

To improve the productivity of assembly and end-of-line inspection, it’s worth considering a camera-based assistance system. These systems can be implemented into your existing workspaces and help:

• Guide employees through each step of the assembly process
• Optimize manual processes
• Improve employee morale

About Us

At FlexMation, we aim to be trusted partners who advance your manufacturing performance. Simply put: We help you do your job better, safer, faster and smarter.

We manufacture beautiful custom workstations, FIFO racks, carts, and other equipment to improve productivity and safety in manufacturing, industrial and high-tech environments. Whatever your goal, we’ll help you get there. Ready? Let’s build.

Let’s Find Your Solution!

By Admin | December 18, 2020

How to Improve Flow in Production Environments with Conveyors

Production is busy, and sometimes it can feel chaotic. To make things easier, many companies use manual conveyors to transport materials (parts, bins, pallets, etc.) throughout their production areas and warehouses.

Conveyor fixtures can be installed on workstations and flow racks to move products between stations more efficiently and make picking and handling processes quicker. They can also be set up independently and be used to move large items, packages, and more throughout a warehouse.

Enter UNEX Gravity Conveyor Rollers

UNEX conveyor rollers are rugged, low-maintenance, and can be easily implemented into your existing conveyor systems. Some benefits of these rollers include:

• Entirely steel (or aluminum) construction
• Capability to fit most spaces and layouts
• Can be made as permanent fixtures or temporary
• Simple installation
• And more!

Outdated conveyors can malfunction, cause damage to equipment and materials, and slow down productivity. UNEX conveyor rollers can improve your efficiency and create a state of constant flow in production.

Custom Solutions for Lean Manufacturing Process Improvement

At FlexMation, we aim to be trusted partners who advance your lean manufacturing performance. Simply put: We’ll help you make things better, safer, faster and smarter.

If you’re interested in learning more about how conveyor rollers can increase productivity and improve flow, we’d be glad to help you.

Let’s Find Your Solution

By Admin | October 29, 2020

Our Best Tip for Improving the Quality of Manual Assembly Manufacturing

Your customers rely on you to give them products that live up to their expectations. To deliver a high-quality item that meets demand, manual assembly areas require precision and consistency. While you may have a quality process in place, it’s always good to look for ways to improve.

With this in mind, there is one huge manufacturing process improvement that will greatly enhance your product quality: A software/camera-based assistance system for assembly and inspection.

One solid example of this type of assistance system is Smart Klaus. To simplify it, this tool integrates with existing workspaces and provides employees with step-by-step instructions while monitoring the quality of their work.

After observing each step, the system verifies the work was done correctly before approving the product. If a step isn’t performed correctly, then the Smart Klaus requires it to be re-done properly. Basically, you get error-proofing at a higher level!

This technology is a true game-changer. It ensures that products are made the right way, every time, and documents the process to guarantee accountability and transparency you can share with customers. Learn more about Smart Klaus here.

Custom Solutions for Lean Manufacturing Process Improvement

At FlexMation, we aim to be trusted partners who advance your lean manufacturing performance. Simply put: We’ll help you make things better, safer, faster and smarter.

If you’re interested in learning more about how the revolutionary Smart Klaus System can improve your assembly process, we’d be glad to help you.

Let’s Find Your Solution